Group14's South Korea Factory Hits Full Production, Making Silicon Anodes at EV Scale for the First Time
Group14 Technologies has started full EV-scale production at its BAM-3 factory in Sangju, South Korea, the world's first silicon anode materials plant operating at commercial scale. The facility produces 2,000 metric tons per year of SCC55, a silicon-carbon composite that boosts battery energy dens…
Group14 Technologies has crossed a threshold the battery industry has waited years to reach. On March 12, the Washington State-based startup announced that its BAM-3 factory in Sangju, South Korea, has begun full-scale production of SCC55, a silicon-carbon composite anode material designed to replace conventional graphite in lithium-ion batteries. The factory can produce 2,000 metric tons per year, enough to supply roughly 10 GWh of battery capacity, or the equivalent of 100,000 long-range electric vehicles. That output makes BAM-3 the world's first silicon anode materials plant operating at EV-relevant scale. It is a milestone that transforms silicon from a promising lab material into a commercially deployable product, and it arrives at a moment when automakers and battery manufacturers are scrambling for performance gains that graphite alone cannot deliver. Group14's BAM-3 factory in Sangju, South Korea, is the first silicon anode materials plant operating at EV scale. Why Silicon Anodes Matter The anode is one half of every lithium-ion battery cell. For decades, graphite has served as the standard anode material because it is cheap, stable, and well understood. But graphite has a hard ceiling: it can store only 372 milliamp-hours per gram of lithium. Silicon, by contrast, can theoretically hold ten times that amount. A battery with a silicon-rich anode can pack more energy into the same volume, charge faster, and weigh less. The catch has always been durability. Pure silicon expands by up to 300% when it absorbs lithium ions during charging, then contracts when those ions leave. That swelling and shrinking cracks the anode apart after a handful of cycles, making pure silicon impractical for any product that needs to last thousands of charge-discharge rounds. Silicon particles housed inside Group14's porous carbon scaffold can absorb lithium ions without cracking or swelling. Group14's solution is a porous carbon scaffold riddled with nanoscale channels. Tiny silicon particles sit inside this scaffold, locked in place so they cannot expand freely. The carbon structure absorbs mechanical stress while the channels let lithium ions and electrons pass through efficiently. The result is a material, branded SCC55, that delivers 43% higher energy density than conventional graphite anodes while surviving 1,500 to 3,000 full charge cycles at 80% capacity retention. From Joint Venture to Full Ownership BAM-3 started life as a joint venture between Group14 and SK Inc., the Korean conglomerate that also owns battery maker SK On. SK held 75% of the project when construction began. But SK's own financial pressures, including layoffs at its Georgia battery plant and a broader restructuring of its materials business, opened a door. In August 2025, Group14 closed a $463 million Series D round with backing from SK itself, Porsche, ATL, and the Microsoft Climate Innovation Fund. Part of that capital went toward acquiring SK's entire stake in BAM-3. "SK has had their own challenges, financial and strategic, reprioritizing their battery and battery materials strategies all at the same time," Group14 CEO Rick Luebbe told TechCrunch. "It opened up a great opportunity for us to acquire it from SK." The Sangju facility sits in South Korea's industrial heartland, close to the world's largest battery cell manufacturers. Group14 now operates three factories across two continents. BAM-1 in Woodinville, Washington, handles small-volume commercial production and R&D. BAM-2 in Moses Lake, Washington, is nearing completion. BAM-3 in Sangju is the flagship, positioned deliberately in Asia where Samsung SDI, LG Energy Solution, SK On, CATL, and BYD operate their massive cell lines. A European expansion is also underway: the company is building a silane feedstock plant in Germany to supply future continental production. The 90-Second Full Charge Raw specifications only matter if battery cell makers can turn them into products. Group14 says more than 160 customers worldwide are now working with SCC55, and several have posted striking results. Canadian cell manufacturer Molicel has built a design using SCC55 that achieves a full 0-to-100% recharge in 90 seconds, roughly 50 times faster than a standard lithium-ion cell. Sionic Energy, another partner, has demonstrated cells with 43% higher energy density than graphite equivalents. Silicon anode technology could make five-minute EV charging a commercial reality, eliminating range anxiety as a barrier to adoption. These numbers are not theoretical projections; they come from working cells built on commercial production lines. The 90-second charge figure is especially relevant given BYD's announcement earlier this month of a new battery pack capable of "flash" charging from 10% to 70% in five minutes. Luebbe believes BYD is using silicon-carbon material in that pack. "It has to be," he said. If charging networks can support such speeds, the entire calculus around EV battery size changes. Automakers currently engineer 300- to 400-mile ranges primarily to address consumer anxiety about finding a charger. With five-minute top-ups available, a smaller, lighter, cheaper battery delivering 150 to 200 miles of range could satisfy most drivers. Strategic Supply Chain Implications Beyond performance, SCC55 carries geopolitical weight. China controls more than 90% of the world's processed graphite anode supply. The U.S. Geological Survey classifies graphite as a critical mineral due to the economic risk of supply disruptions. Because one ton of SCC55 replaces approximately five tons of graphite, widespread adoption would sharply reduce the volume of graphite that battery makers need to import. Group14 has been explicit about this angle. The company's press materials frame SCC55 as a tool for "critical minerals security," a phrase that resonates in Washington, Seoul, and Brussels alike. With 170 patents protecting its manufacturing process, Group14 is also building what it calls an "intellectual property fortress" to deter competitors from copying its approach. SCC55, Group14's silicon-carbon composite, is a dark granular material that can be dropped directly into existing battery cell production lines. What Comes Next The BAM-3 ramp-up is a production milestone, but 10 GWh of annual anode material capacity is a fraction of what the industry will need. Global lithium-ion battery manufacturing capacity is expected to exceed 6,000 GWh by 2030. If silicon anodes capture even 10% of that market, demand for materials like SCC55 would dwarf current output. Group14 will need to replicate the BAM-3 model several times over, and competitors like Sila Nanotechnologies (which opened its own U.S. factory in 2025) are chasing the same customers. For now, Group14 has first-mover advantage at scale. The company's bet is that once cell makers integrate SCC55 into their production lines, the performance gains will make switching costs irrelevant. With Porsche's Cellforce division, StoreDot, and over 160 other customers already testing or deploying the material, that bet is looking less speculative by the week. The silicon anode era is no longer a promise. In Sangju, South Korea, it is a factory floor running at full speed.